Procurement Planning :
The Casting industry is often characterized by a number
of manufacturing or sub contractor units doing the manufacturing
for one company which is doing all the selling and dispatching.
Hence it is absolutely essential to know the stock of
all the units who are doing the manufacturing and to
be able to decide where to do the ordering from.
Production Planning
The production planning system ensures that the system
maintains a track of the work being done on the shop
floor, which products are scheduled for production so
that the customer can be accurately told about the expected
time of delivery of the various orders that have been
placed. It will maintain a day wise planning of what
items are to be cast when.
Thorough Quality Control and Traceability of
Raw Materials and Finished Goods.
Finished Goods Testing
The ability to do testing of various categories and
maintain records and traceability of the same. This
is specially required because customers often want the
test records heat number wise and to do that it is essential
to maintain records for each Heat Number. The various
kinds of tests which are being covered by the software
are : Load Test, Class 35 Test, Weight Test, Test Bar,
Visual Inspection, Patrol Inspection etc.
Raw Material Testing
The raw material testing is essential to maintain
track of the various parameters of the raw materials
used in manufacturing. These are done for Pig Iron,
Sand, Coal Dust, Graphite, Hard Coke.
Dispatch :
The detailed process of Generation of Plan of Loading,
Despatch Advice generation, Patrol Inspection, Consignment
Inspection, Preparation of Statutory Formats like ARE
1,
Core Preparation, Mould Preparation
Core box prepration, the cost of core preparation,
additives used.
Melting Shop
Melting Analysis
Machine Shop Analysis
Rejection Analysis
